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Home > Manufacturing > Manufacturing Process
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  • Spiral Welded Pipe (SSAW)
    Spiral Welded Pipe (SSAW)
    1.Uncoiling and Straightening: We need to have our carefully-selected steel plates of top quality straightened using the straightening machine to make them flat and straight, which lays a solid foundation for subsequent forming and welding.
    2.Forming: Under the action of the forming machine, the steel plates pass through multiple passes of forming rollers and are gradually curled into a tube shape. During the molding process, it is crucial to control the spacing and speed of the rollers to ensure the accuracy of the tube diameter and wall thickness.
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  • Wire Rod
    Wire Rod
    1. Billet Conditioning: This process is intended for checking the surface quality of billet and removing any defects. Shot blast is used to remove any scale from the surface. Magnet particle testing and visual inspection are also used to identify any defects which must be removed using a grinder. Ultrasonic testing and dimension and geometry checking are also applied as part of the internal quality assurance process.
    2. Reheating: The temperature within the furnace and the duration of reheating depend on where the product will be used. To avoid decarburization, which can affect the surface quality of the product, a billet is pre-heated sufficiently at a low temperature before being rolled within the reheating furnace. For this purpose, the fuel and air ratio are strictly controlled.
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  • Steel Plate
    Steel Plate
    1. Rolling: The 4-high reversible finishing mill with the maximum load of 7000 tons minimizes internal defects even inly thick plates. Automatic gauge control and shape control systems can reduce not only the thickness deviation of plates but also improve the flatness.
    2. Cooling: The cooling system enables the production of high strength steel without heat treatment through rolling and accelerated cooling. Using the mist cooling method with suction type, the system has a high cooling capacity and is able to maintain a uniform temperature gradient in the widthwise direction. This leads to a reduction of plate quality deviation.
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  • Hot Rolled Steel
    Hot Rolled Steel
    1. Reheating: Hot rolled coils pass through a pickling line, where scale breaker machines and hydrochloric acid solutions are used to remove any surface scale and/or oxide film that which causes surface flaws during the final stage of cold rolled steel processing.
    2. Roughing: In this process, slabs whose surface scale share has been removed are made into rolled materials with the proper shape, thickness, and width. In the entry and exit area of the roughing mill, an edger rolls the strip in the width direction using an Automatic Width Control (AWC) system.
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  • Cold Rolled Steel
    Cold Rolled Steel
    1. Pickling: Hot rolled coils pass through a pickling line, where scale breaker machines and hydrochloric acid solutions are used to remove any surface scale and/or oxide film that which causes surface flaws during the final stage of cold rolled steel processing.
    2. Cold Rolling: Pickled coils are cold rolled in tandem mills to a specified thickness, typically 40 to 90%, of original material dimensions. Fully automated shape adjustment is ensured through state of the art process machinery.
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    Whether it is product consultation, technical support or after-sales service, Xinyichen (Shandong) International Trade Co., Ltd. can provide customers with satisfactory solutions.

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